Enclosure Assembly for Electronic Devices 

Enclosure assembly refers to the process of integrating electronic systems—including PCBs, connectors, power supplies, displays, and cables—into a protective mechanical housing or product casing. It’s the final stage in turning a prototype into a usable device.

Enclosure assembly typically involves:

• Mounting PCBs into the case

• Aligning connectors with case cutouts

• Routing and securing internal wiring

• Installing displays, buttons, and indicators

• Sealing the unit for dust or water resistance

• Final mechanical fastening and labeling

While this stage may seem simple, it’s often where misalignments, thermal issues, or user experience flaws are discovered. ProtoLab focuses on getting these details right—especially during the first prototype or pre-series runs.

ProtoLab offers a flexible and engineer-led assembly process suited to iterative hardware development. Whether you supply the enclosure or need assistance sourcing or designing one, we adapt to your stage and budget.

🔩 Mechanical Assembly

• Mounting PCBs with standoffs or direct hardware
  
  

• Aligning ports, buttons, and displays to front panels
  
  

• Adding strain reliefs, adhesive gaskets, or thermal pads
  
  

• Sealing with fasteners, clips, or adhesive depending on design
  
  

🔌 Electrical Integration

• Power wiring and cable routing
  
  

• Connecting displays, batteries, sensors, or control panels
  
  

• Testing cable clearance and electromagnetic shielding
  
  

• Ensuring isolation between high- and low-voltage paths
  
  

🏷️ Final Touches

• Adding QR codes, serial labels, or logo stickers
  
  

• Verifying that all components are correctly seated
  
  

• Functional testing (optional)
  
  

• Packing and delivery